Ensure safe operation of punching and shearing machine

In order to ensure the traceability and quality management of the production process, it is necessary to fill in and sort out the production records. Production records shall include procurement records of raw materials, mold design and manufacturing records, equipment use and maintenance records, process records of processing operations, quality inspection results records, etc. Through the management and analysis of production records, problems in the production process can be found and solved in time to improve production efficiency and product quality. At the same time, production records are also one of the important bases for quality management.

Clear optimization objectives of punching operation, including improving production efficiency, reducing costs, and improving product quality.

Shearing operation Shearing operation is the use of the punching machine cutter to cut the sheet to form the required shape and size of the parts. The shearing operation needs to select the appropriate cutter, and adjust the shearing speed and pressure according to the material and thickness of the sheet material. The cutting operation also needs to pay attention to the flatness and burr of the incision to ensure the quality of the part.

Punching shear composite operation Punching shear composite operation refers to the combination of punching and cutting two operations together to complete multiple processes at one time. Through punching and shearing combined operation, the production efficiency and machining accuracy can be greatly improved, and the processing time and cost can be reduced. In the punching and shearing combined operation, it is necessary to comprehensively consider the requirements of punching and cutting, select the appropriate mold and cutting tool, and reasonably arrange the process sequence and parameter adjustment.

Continuous punching and shearing operation Continuous punching and shearing operation means that multiple punching and shearing processes are carried out continuously to improve production efficiency. Continuous punching and shearing operation requires the design of a reasonable mold and processing process to ensure that each process can be smoothly connected to reduce waiting time and waste. Continuous punching and shearing operation can also be achieved through automated equipment, further improving production efficiency and machining accuracy.

Multi-die punching and shearing operation Multi-die punching and shearing operation refers to the installation of multiple molds on a punching and shearing machine to achieve a variety of different shapes and sizes of processing needs. The multi-die punching and shearing operation can greatly improve the processing efficiency and flexibility, and reduce the time and cost of replacing the mold. In the multi-die punching and shearing operation, it is necessary to choose and arrange the mold reasonably to ensure the processing quality and efficiency.

Automatic feeding and receiving In order to further improve production efficiency and processing accuracy, many punching and shearing machines are equipped with automatic feeding and receiving devices. The automatic feeding device can automatically feed the sheet material into the processing area of the punching and shearing machine according to the processing requirements, which reduces the error and time of manual operation. The automatic receiving device can automatically collect the processed parts for subsequent processing and packaging.